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Unit One Mold Materials and Heat Treatment 1

Passage One Engineering Materials 1

Passage Two Kinds of Steel 4

Passage Three Polymers 8

Passage Four Mold Materials 13

Passage Five Heat Treatment of Metals 18

Unit Two Mold Processes 26

Passage One Rotary Bending 26

Passage Two Fine Blanking 29

Passage Three Basic Stretch Forming 33

Passage Four Deep Drawing and Ironing 36

Unit Three Mold Constructions 40

Passage One Plastics Forming and Molds 40

Passage Two Three-plate Injection Molds 43

Passage Three Pressure Casting Dies 49

Passage Four Piercing Die and Blanking Die Design 55

Unit Four Manufacturing Technology of Mold 66

Passage One Numerical Control 66

Passage Two Electric Discharge Machining 73

Passage Three Wire Electrical Discharge Machining(Wire EDM) 79

Passage Four Rapid Prototyping and Manufacturing 85

Passage Five Electrochemical Machining(ECM) 90

Unit Five CAD/CAM/CAE 96

Passage One AutoCAD 96

Passage Two The Computer in Die Design 102

Passage Three CAD/CAM 106

Passage Four Computer Integrated Manufacturing System 112

Passage Five CAE 117

Glossary 124

References 134

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